Executive SummaryThe objective of this task was to assess the applicability of the current Product Composition Control System (PCCS) durability model (∆G P ) to the anticipated compositional region of interest to Sludge Batch 3 (SB3). The assessment of applicability was accomplished via a compositional variation study in which the durability response of various glasses was experimentally determined and compared to model predictions. Typically, variability studies are compositionally focused on a specific frit coupled with a known sludge composition over a waste loading range of interest. In the present study, various candidate frits were used with different sludge compositional views representing possible washing scenarios. Operating windows were defined for various glass systems using Defense Waste Processing Facility (DWPF) measurement acceptability criteria that formed the basis for the targeted glass compositions.The experimental results demonstrated applicability (or conservatism) of the ∆G P model for each of the 42 SB3 test matrix glasses when fabricated under oxidizing conditions. The Product Consistency Test (PCT) response for all glasses (both quenched and centerline cansiter cooled) were also acceptable being at least an order of magnitude more durable than the 16.695 g/L value for normalized boron release as reported for the Environmental Assessment (EA) glass.In this phase of the variability study, only a limited assessment of the impact of reduction / oxidation (redox) on the PCT response was experimentally determined. Once again, the limited results indicated that the PCT responses from glasses that bound the acceptable redox range for DWPF were very acceptable with respect to the EA glass. In terms of predictability, the ∆G P model was either predictable or conservative. However, model predictions suggest that the impact of redox on processability (i.e., the predicted ∆G P value in relation to the acceptance criterion value) could have a detrimental effect on the projected operating windows. The projected negative impact would be most severe for glass systems whose upper waste loading is (or is nearly) PCT limited as redox transitions from the oxidized to the reduced state.Immobilization Technology Section