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The Purpose of the paper. The study of thermal physics of the process of drilling polymer composite materials based on the capabilities of the engineering package Comsol Multiphysics. Determination of the values of temperatures arising in the cutting zone when drilling with a cutting tool in polymer composite materials, namely, in carbon fiber. Establishment of the depth of heat propagation inside the workpiece from the edge of the formed hole of the polymer composite material. In this work, the Fourier heat equations are used. Numerical simulation of the drilling process wascarried out in the engineering package COMSOL Multiphysics. A technique for modeling thermal effects during drilling of carbon fiber reinforced plastics in the Comsol Multiphysics environment has been developed. As a result of computer calculation, temperature fields were obtained at the edge of the carbon fiber reinforced plastic hole. The study of the thermal state of carbon plastics has been carried out. On the basis of the conducted research, it was revealed that the temperature during drilling of carbon fiber reaches 650 K. The distance over which heat spreads from the edges of the hole into the workpiece for carbon fiber is 3 mm. The developed technique for modeling the thermal impact of cutting polymer composite materials in the COMSOL Multiphysics environment can significantly simplify complex analytical calculations, help to avoid overheating of the part during drilling, which improves the quality of processing.
The Purpose of the paper. The study of thermal physics of the process of drilling polymer composite materials based on the capabilities of the engineering package Comsol Multiphysics. Determination of the values of temperatures arising in the cutting zone when drilling with a cutting tool in polymer composite materials, namely, in carbon fiber. Establishment of the depth of heat propagation inside the workpiece from the edge of the formed hole of the polymer composite material. In this work, the Fourier heat equations are used. Numerical simulation of the drilling process wascarried out in the engineering package COMSOL Multiphysics. A technique for modeling thermal effects during drilling of carbon fiber reinforced plastics in the Comsol Multiphysics environment has been developed. As a result of computer calculation, temperature fields were obtained at the edge of the carbon fiber reinforced plastic hole. The study of the thermal state of carbon plastics has been carried out. On the basis of the conducted research, it was revealed that the temperature during drilling of carbon fiber reaches 650 K. The distance over which heat spreads from the edges of the hole into the workpiece for carbon fiber is 3 mm. The developed technique for modeling the thermal impact of cutting polymer composite materials in the COMSOL Multiphysics environment can significantly simplify complex analytical calculations, help to avoid overheating of the part during drilling, which improves the quality of processing.
This paper examines thermophysics of the drilling process of polymeric composite materials, such as carbon-fibre-reinforced plastics (CFRP) and fibreglass by tubular diamond drill bits. Features of the COMSOL Multiphysics engineering software package were used. We employed Fourier heat equations, which express the intensity of heat gain by a mobile source in a moving coordinate system. The research was performed using the proprietary method of modelling spatial thermal action upon drilling polymer composite materials (fibreglass and carbon-fibre-reinforced plastics) in the COMSOL Multiphysics software environment. A tubular diamond drill bit with a diameter of 10 mm with two slots was chosen as a model cutting tool. Solid plates with a thickness of 5.5 mm made of layered fibrous polymer composite materials (fibreglass, carbon-fibre-reinforced plastic) were used as a preform. As a result of computer calculations, we obtained temperature fields of fibreglass and carbon-fibre-reinforced plastic during diamond drilling with a tubular tool. When studying the thermal behaviour of fibreglass and carbon-fibre-reinforced plastics, maximum temperature fields were located. The study revealed that the temperature reaches 413.6 and 448.7 K during CFRP and fibreglass drilling, respectively. It was shown that the distance of heat transfer from the edge of the hole into the preform was 6.42 and 6.40 mm for CFRP and fibreglass, respectively. A method of modelling the thermal effects when cutting polymer composite materials developed in the COMSOL Multiphysics environment allows complex analytical calculations of temperatures induced by drilling to be simplified. In addition, its use prevents overheating of a preform during drilling, allows assessing the depth of heat distribution inside the preform from the edge of the formed hole in different polymer composite materials. These measures increase the machining quality of polymer composite materials.
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