“…Also, Zhou et al [5] reported different types of defects such as cavities, carbides cracking and detachment from matrix, and cracks formed during machining. The same results have been reported by Zou et al [6] after machining of NiCr20TiAl superalloy.…”
The machining of high strength materials used in aeronautical applications generates damage on the subsurface layer which can significantly affect the fatigue life of the machined components. It is then important to distinguish between the damages due to machining from those caused by mechanical polishing operations used for sample observation. In this study, a new method is proposed to characterize and quantify properly the affected layer by machining and eliminate the impact from the defects originated during mechanical polishing. A protective layer of nickel coating was deposited on the machined surface. An optimum thickness of 100 µm was determined for the nickel layer to avoid any damage to the subsurface layer during sample preparation. The subsurface layer was analyzed using an automatic Knoop microhardness machine, laser-digital microscope and Electron BackScatter Diffraction (EBSD) microscopy.
“…Also, Zhou et al [5] reported different types of defects such as cavities, carbides cracking and detachment from matrix, and cracks formed during machining. The same results have been reported by Zou et al [6] after machining of NiCr20TiAl superalloy.…”
The machining of high strength materials used in aeronautical applications generates damage on the subsurface layer which can significantly affect the fatigue life of the machined components. It is then important to distinguish between the damages due to machining from those caused by mechanical polishing operations used for sample observation. In this study, a new method is proposed to characterize and quantify properly the affected layer by machining and eliminate the impact from the defects originated during mechanical polishing. A protective layer of nickel coating was deposited on the machined surface. An optimum thickness of 100 µm was determined for the nickel layer to avoid any damage to the subsurface layer during sample preparation. The subsurface layer was analyzed using an automatic Knoop microhardness machine, laser-digital microscope and Electron BackScatter Diffraction (EBSD) microscopy.
“…3a). This can be attributed to workpiece material softening due to low thermal conductivity of TiN coating (28 W/m⋅K) [16] and consequent flow towards the minor cutting edge. For larger feeds roughness increases as expected from the viewpoint of process kinematics.…”
Link to publicationCitation for published version (APA): Bushlya, V., Zhou, J., Avdovic, P., & Ståhl, J-E. (2013). Performance and wear mechanisms of whiskerreinforced alumina, coated and uncoated PCBN tools when high-speed turning aged
“…From the experimental work of Ramakrishna and Shunmugam 44 , it is seen that the depth of the work hardening layer varies depending on the type of mechanical and thermal interaction. According to Zou et al 45 the evolution of microhardness of the machined surfaces was influenced by cutting speed, feed rate and depth of cut during turning NiCr20TiAl nickel-based alloy.…”
The present work deals with the investigation on machining of difficult-to-machine material titanium alloy (Ti-6Al-4V) using poly crystalline diamond (PCD) tool under different coolant strategies, namely dry, flooded and MQL. Taguchi technique has been employed and the optimization results indicated that MQL lubricating mode with cutting speed of 150 m/min, feed rate of 0.15 mm/rev, nose radius of 0.6 mm and 0.25 mm depth of cut is necessary to minimize surface roughness and dry mode with cutting speed of 150 m/min, feed rate of 0.15 mm/rev, nose radius of 0.6 mm and 0.75 mm depth of cut is necessary to maximize surface hardness. The results indicate the substantial benefit of the minimum quantity of lubrication (MQL) and justify PCD inserts to be the most functionally satisfactory commercially available cutting tool material for machining titanium alloys for better surface finish and hardness.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.