In response to the failure of the steam turbine flying hammer in a nuclear power plant, macroscopic inspection, chemical composition analysis, microhardness testing, metallographic examination, and fracture microscopic analysis were conducted to study the failure mechanism of the flying hammer. The results indicate that the failure mechanism of the flying hammer is welding hot cracks. The main reason for the failure of the flying hammer is poor welding process control, which leads to the initiation of welding hot cracks at the lack of penetration of the welding root with relatively high residual stress. In addition, the microstructure of the flying hammer base material is poor, and there are many carbides and obvious segregation that promote the initiation of welding hot cracks. During the operation of the flying hammer, the hot cracks expand and ultimately fail through the wall thickness