The production of sulfuric acid is
an important process because
of its many applications and its use as a mitigation strategy for
SO2. Sulfuric acid plant reactors have been the focus of
many studies, and thus there has been very limited work in the literature
that has analyzed complete sulfuric acid plants. In this work, the
flowsheet for an industrial-scale sulfuric acid plant with scrubbing
tower is presented. The model was developed in Aspen Plus V8.8, and
it was validated using historical data from an actual industrial plant.
A sensitivity analysis was carried out followed by optimization using
two alternative objective functions: maximization of plant profitability
or productivity. The optimization was extended to consider uncertainty
in key operating and economic parameters. The results show that changes
could be made in the current optimal operating condition of the plant
to improve the annual profit of the process.