After identifying inefficiencies within the quantification of re-entry heat flux and the potential for an expanded capability of the X2 expansion tube, a study into the effects of surface catalycity on re-entry heat transfer was conducted. This led to an experiment design which: identified a method to heat a model to 1100 K; designed, manufactured and bench tested a proof of concept model; proposed experimental test conditions; and proposed optical techniques to measure the heat transfer.A pre-heating method using the resistivity of test materials was chosen for experiments, as it provided a fast and effective way to reach temperatures up to 2350 K. Utilising this pre-heating method was an axisymmetric cone model mostly made of copper, with a 'catalytic insert' component (either stainless steel or graphite) intended to be used as the surface of interest for the measurement of surface catalycity effects.High enthalpy and low enthalpy test conditions were developed for the experiments, which were expected to provide operational flexibility and experimental comparison between different species number densities. To measure flow effects from these conditions, such as heat transfer to the model, a two colour technique and infrared pyrometry technique suggested. The infrared pyrometry method was recommended over the two colour method due to possible charge bleeding effects and a better sensitivity for the infrared photodetectors.Bench tests revealed the model reached a maximum temperature of 514 K after 30 s. This was supported by finite element analysis, and was attributed to a high contact area and low length.Therefore, it was suggested that the model be redesigned to incorporate a lower contact area and higher length. Proof of concept bench tests showed that this would enable the model to reach the desired temperature of 1100 K within 30 s.From this investigation, it was considered feasible that the X2 super-orbital expansion tube can be used to test the influence of surface catalycity on heat transfer; however, findings from bench testing showed that the model must be redesigned before expansion tube testing can begin.Future work in this topic was also suggested in modifying Eilmer 4 for use in numerically analysing surface catalycity effects, as well as the use of silica and ceramic surface coatings.ii
AcknowledgementsThe completion of this project would not be possible without the guidance and support of many people who I have met along the way.My colleagues undergoing their PhD down in the X-Labs -Ranjith Ravichandran, Sangdi Gu, Steven Lewis and Chris James -thanks for assisting with the project in various ways with your help with PITOT, SPECAIR, bench testing, and procurement of optical equipment. A special thanks to Ranjith for being my go-to bible for all things Abaqus.The staff in the Faculty Workshop Group for assisting with the creation of the proof-of concept model -thanks for the final touch ups you were more than happy to make to the model before bench testing.Everyone out at USQ Toowoom...