Study of Surface Roughness of Cutting Isothermally Hardened Ductile Iron in Tosa Knife Forging Technique Based on Intelligent Calculation

Abstract

With a long history of more than 600 years of development, the Achang Tosa knives have always been handmade and made in strict accordance with tradition and absorbing the essence of foreign cultures. It is not only a tool or a gift, but also a “knife culture” and a local “folk culture” with local ethnic characteristics in Yunnan. In this paper, we begin our research on the Achang Tosa knives by compiling literature and conducting field research to investigate the “knife culture” jointly created by the Achang and neighboring ethnic groups by studying the forging process of the Achang Tosa knives. Three sets of specimens were prepared and the mechanical properties were determined by combining the existing isothermal quenched ductile iron (ADI) material production, and a high-speed cutting test was carried out with a CC650 ceramic tool to investigate the relationship between the machined material, tool material, and cutting dosage-surface roughness during high-speed cutting of ADI; based on the particle swarm algorithm, a theoretical model between surface roughness and cutting parameters was established to provide theoretical guidance for the optimal production process of ADI in high-speed cutting. It provides more valuable experience for the protection of intangible cultural heritage of ethnic minorities and also provides reference for the development and protection of unique crafts of other ethnic minorities.