The highly permeable cellular material (HPCM) based on chromal is promising as a carrier of deep methane oxidation catalysts. Using HPCM as a base material of heat-resistant Fe-Cr-Al alloys allows to apply such catalysts at temperatures up to 900 °C in the air and in the combustion gas atmosphere. HPCM-chromal is the basis for flameless combustion of methane catalysts for environmental friendly heat generators. HPCM based on Fe-Cr-Al is used as the heat and power unit the catalytic reactor-steam generator, allowing performing deep flameless oxidation of the fuel in the reactor at temperatures below 1000 °C, which virtually eliminates the formation of oxides of nitrogen NOx and CO. HPCM based on Fe-Cr-Al is obtained by powder metallurgy by replicating the spatial structure of polymeric cellular material. The materials are prepared from the slurry based on the mixture of carbonyl iron powder and master alloy (wt.%) 20 % Fe-60 % Cr-20 % Al with the addition of 1.5% Co fine powder. Technique involves ligature milling, powders mixing, preparation and application to polymer backbone slurry, preliminary annealing in hydrogen, with a step by heating to 700°C for decomposition and removal of the polymer and the final sintering in vacuum at 1270 °C. The results of X-ray study highly porous cellular material of Fe-Cr-Al are showed. The data on the phase composition, the lattice parameters and the fine structure of the starting powder and the charge is showed. Material is investigated after intermediate annealing at 700 °C and after sintering at 1270 °C. After intermediate annealing at 700° material consists of 3 bcc phases with differing parameters. After the final sintering material consists of a bcc phase and impurities of chromium carbide Cr 7 C 3 .