Development
of an effective, nontoxic, and easy-to-process novel
cellulose dissolution system for the preparation of regenerated cellulose
fibers is of great importance and necessity for a greener and more
sustainable future, with which the traditional viscose process with
serious pollution can be gradually substituted. Herein, we demonstrated
the successful utilization of a CO2 switchable solvent,
a novel cellulose derivative dissolution system resembling viscose
but without releasing toxic gases such as CS2 and H2S, for the preparation of regenerated cellulose fibers. The
corncob cellulose raw material can be readily dissolved completely
after the capture of CO2 in dimethyl sulfoxide (DMSO) with
1,8-diazabicyclo [5.4.0] undec-7-ene (DBU), resulting in cellulose
spinning dope with high stability. Results showed that regenerated
cellulose fibers with smoother surface morphology, a higher degree
of crystallinity, and satisfactory mechanical properties were obtained
under mild conditions with relatively slower double diffusion. Moreover,
drawing treatment further increased the degree of crystallinity and
orientation and the mechanical properties. All fibers had a dense
structure, circular cross sections, no fibrillation, and high thermal
stability. The regenerated cellulose fibers had degrees of crystallinity
and orientation and tensile strength of 75.3%, 0.82, and 1.05 cN/dtex
and 68.4%, 0.82, and 1.00 cN/dtex, respectively, in water and 30 vol
% DMSO coagulation baths with a drawing ratio of 2.0 and 1.5, respectively.
This work illustrated that the CO2 switchable solvent,
which could be considered as “green viscose”, is a good
candidate with great potential for the preparation of regenerated
cellulose fibers with high performance and various functionalities
in the future.