Structure and Properties of Thermally Stabilized and Ecologically Friendly Organic Cotton Fibers as a New Activated Carbon Fiber Precursor

Abstract

Organic cotton precursor yarn was impregnated in an aqueous solution consisting of diammonium hydrogen phosphate (DAP), boric acid (BA), and urea (U) mixtures before the thermal stabilization stage and then subjected to heat treatments in an air environment at 245 °C. The effect of chemical pretreatment on organic cotton yarn was examined using methods such as X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and infrared (IR) spectroscopy. The XRD analysis revealed a gradual decrease in the crystalline structure, attributed to the disruption of intermolecular hydrogen bonds. DSC and TGA measurements showed an improved thermal stability due to the formation of pre-graphitic structures with aromatic entities at higher temperatures. For samples chemically impregnated and then stabilized, the char yield values increased from 25% to 68% at 500 °C and 23% to 53% at 1000 °C. Analysis of IR spectra indicated a gradual reduction in both intermolecular and intramolecular hydrogen bonds associated with dehydration and dehydrogenation reactions. The IR spectra also confirmed a decrease in crystallinity with increasing oxidation time, which is consistent with the findings from X-ray diffraction. In addition, the IR spectra showed the presence of C = C bonds, indicating the formation of a crosslinked ladder-like structure. The results showed that DAP-BA-U integration increased the thermal stability of organic cotton fibers and the obtained samples were ready for the next stage, carbonization. Graphical Abstract