and 'Hoechst-Perstorp AB, S-284 80 Perstorp, Sweden
SYNOPSISFilm-forming polystyrene/poly(n-butyl acrylate-co-glycidyl methacrylate) [PS/P(BA-co-GMA)] core-shell latex particles were prepared via a two-stage emulsion polymerization procedure using a polystyrene latex seed. Delayed addition of GMA was used in order to locate functional epoxy groups close to the particle surfaces. It was found t h a t a temperature of 25°C a t the second-stage polymerization, in combination with a redox initiator system, was essential for the formation of' a uniform shell of BA-GMA copolymer around the PS core. T h e latex particle morphology was investigated by transmission electron microscopy (TEM). Reactive double bonds were introduced into the particle shells in order t o produce a film-forming latex system t h a t could be cured by ultraviolet (UV)-radiation without any need t o use reactive multifunctional monomers or oligomers as crosslinkers. T h e surface-bound epoxy groups were used as grafting sites for amine or carboxyl functional unsaturated monomers, respectively. T h e grafting was demonstrated by Fourier transform infrared (FTIR) spectroscopy. Films prepared from modified and unmodified latexes were exposed to UV radiation in the presence of a photoinitiator. Crosslinking was tested by thermal mechanical analysis (TMA) and by determination of swelling a n d gel content of exposed films. It was demonstrated t h a t films from the modified latexes after irradiation had significantly higher stiffness and gel content and showed lower swelling than unmodified ones.
INTRODUCTIONThe mechanical properties of a coating material can be improved by crosslinking the binder after film formation, e.g., by radiation curing. The simplified mechanism for radiation curing involves formation of free radicals, which react with double bonds present in the film to form propagating species. If more than one double bond is present per molecule, a cross-linked network develops.A conventional radiation-curing coating system generally consists of a liquid reactive prepolymer, different monomers, a photoinitiator ( UV-curing systems), pigments, and various additives.' In a water-based coating system, the reactive polymeric binder may be dissolved or dispersed in water. In the latter case, the binder may be prepared by emulsion polymerization.* To whom all correspondence should be addressed As compared to organic-based coating systems, water-based systems have the advantage of low emission of organic compounds to the atmoDifferent radiation-curing water-borne coatings have been reported, e.g., w a t e r -~o l u b l e ,~ water-thinnable,' water-dispersible, and latexbased' systems. Some of these systems contain multifunctional acrylates. The main disadvantage of water-based UV curable coatings are essentially the same as for conventional water-borne coatings, i.e., the need to evaporate water before UV curing. ' Reduction of the amount of polluting solvents and monomers in radiation curable coatings may be achieved by incorporating the functi...