High-energy Mechanical Alloying (MA) has been used successfully to produce numerous equilibrium or nonequilibrium alloy phases starting from blended elemental or pre-alloyed powders. The non-equilibrium phases synthesized include supersaturated solid solutions, metastable crystalline and quasicrystalline phases, nanostructures, and amorphous alloys. [1][2][3] MA, as a non-equilibrium, low temperature, and solid-state powder treatment process, involves repeated cold-welding, fracturing, and re-welding of powder particles in a high-energy ball mill.Titanium aluminides (TiAl) are of great importance for intermediate-temperature (600 to 850 8C) aerospace and power-generation applications because they offer significant weight savings over today's nickel-based superalloys. [4] Furthermore, TiAl alloys possess a unique combination of high specific strength, high elastic modulus, and excellent antioxidation capabilities. [5] However, the limited roomtemperature ductility and the decreased high-temperature strength are the most-significant impediments to broadening their practical applications. [6] In order to improve their ductility, recent research efforts have focused on the preparation of ultrafine grained nanocrystalline TiAl. [7] On the other hand, the synthesis of ceramic reinforced TiAl-matrix nanocomposites is an important consideration in improving their high-temperature performance. In particular, the preparation of in situ particulate-reinforced nanocomposites is regarded as the most-promising method. [8] The ultrafine particulates that are formed in situ are thermally stable and possess coherent and compatible interfaces with the matrix, thereby assuring that the composite system has enough strength to transfer stress.MA provides us with an innovative process of the in situ preparation of ceramic-particulate-reinforced nanocomposites materials. Ultrafine, nanometer-scaled grain sizes coupled with a uniform distribution of the reinforcing phases are expected to improve the obtainable mechanical properties of composites prepared by the MA route. Nevertheless, MA is a complex process and accordingly involves a large degree of uncertainty in obtaining the desired phases and microstructures. Significant experimental research is still required to study how the phases, microstructures, and compositions of MA-processed powder are evolved during ball milling. A theoretical understanding of the formation mechanisms behind the microstructural development of milled powders is also regarded as necessary.In this work, TiC/Ti-Al nanocomposite powders were synthesized in situ by MA of a mixture consisting of elemental Ti, Al, and graphite powder, with a nominal composition of Ti 50 Al 25 C 25 . The phase, microstructure, and composition transformations of the milled powders were characterized and reasonable mechanisms for the powder formation during the reactive MA process are proposed.
Results and DiscussionThe X-ray diffraction (XRD) spectra of the starting elemental-powder mixture and the milled powders at different MA ti...