Strength analysis and structural improvement of the connection between rear shock absorber support and frame of a city bus based on Hypermesh

Abstract

In response to the phenomenon of cracking at the rivet holes of the plate connecting the rear shock absorber to the frame of the 6-meter leaf spring of the passenger bus, this article takes the rear shock absorber support and the frame as the research object. Firstly, CATIA software is used to model the object, and Hypermesh is used to divide the mesh to establish a fine element model. The Optistruct finite element solver is used to analyze the strength of the model, and the analysis results are imported into Hyperview 2019 for post-processing to analyze stress distribution and stress concentration. The simulation analysis results show that when a force of 6, 721 N is applied to the rear shock absorber support, the maximum stress value occurs at the rivet holes of the plate connecting the support to the frame, and the maximum equivalent stress value at this point is greater than the yield limit of the frame material, which is consistent with the crack location that occurs during actual vehicle operation. After adopting the strengthening scheme, the stress distribution of the frame is more uniform, greatly reducing stress concentration. The maximum stress value appears on the inner side of the right frame, and the maximum equivalent stress is less than the yield limit of the frame material, avoiding the crack phenomenon. The results indicate that this scheme can not only meet the performance requirements but also provide a reference for structural improvement and optimization design of the connection between the rear shock support and the frame.