New product development (NPD) projects are typically managed through a series of screens, or gates, where ideas compete for resources. Ideas are carved into projects, and these projects are reviewed, and approved or terminated through the screening process so that only the best performing projects continue to subsequent stages of design, development and testing, and are released into the market place (Krishnan and Ulrich 2001;Terwiesch and Ulrich 2009). Most large innovative organizations deal with more than one NPD project at a time and typically engage in product pipeline management (PPM), where a set of active projects are evaluated together while they traverse through a sequence of such screens. Key decisions in a R&D pipeline are: screen thresholds, complexity of projects, resource allocation and capacity adjustment biases. We explore the impact of structural and behavioral aspects of these decisions through a simulation based analysis of a pharmaceutical dataset. Results establish concave relationships between value created at the end of pipeline and the resource allocation and complexity allocation biases, indicating optimizability and a limit for front loading practices.Keywords: product development, ideas, projects, product pipeline management, development funnel, stage/gate, screening. risk, and the resolution of uncertainty. Wheelwright and Clark (1992) describe typical decision levers in this setting: resource allocation (allocating workers), selection of task complexity (defining number, size and relations between tasks), capacity utilization (work intensity), and the level of threshold (minimum quality or expected value) for passing through a screen and the frequency of screening. Resource allocation dictates the types and amounts of resources available for executing tasks before a project, or a cohort of projects, goes through a screen. Complexity selection defines the nature of these tasks, and the amount of resources it takes to complete these tasks. Even though the level of complexity at each stage is predetermined to a certain degree by the existence of a minimum number of tasks to be performed, and their sequence, it is fair to assume that there is considerable freedom to managers while deciding project activities. For example, Thomke and Fujimoto (2000) and Khurana and Rosenthal (1998) recommend the front loading of activities in a project, i.e. the increase in complexity and activities early in the development process, as a way of reducing uncertainty and the amount of rework or new work to be done later.Capacity utilization affects the tradeoff between output quality (and thus the value created), and throughput. The total amount of resources available for allocation across stages is determined by a budgeting exercise (Chao et al., 2009) and is divided among the stages, so that each stage receives a fraction of the total. The selection of average complexity in any one stage, on the other hand, is not subject to such a global constraint. Product portfolio management deals with the p...