The elastomer seals that are used
in the processing of sour gas
in the oil and gas industry must be able to withstand chemical degradation
by corrosive materials such as hydrogen sulfide present in the sour gas. Nitrile rubbers, including
hydrogenated nitrile butadiene (HNBR), are commonly used because they
have low glass transition temperatures, good low-temperature sealing
ability, and excellent resistance to swelling by hydrocarbons. They
are, however, prone to chemical modifications, including chain scission,
cross-linking, and sulfur incorporation, that result in changes in
mechanical properties after contact with H2S. Fluoroelastomers
are promising alternatives but have higher glass transition temperatures
than nitrile rubbers, which affect their low-temperature performance.
The approach of free-radical grafting of a semifluorinated alkyl methacrylate,
1H,1H,2H,2H-perfluorooctyl methacrylate (F6H2MA), to HNBR, to improve
its resistance to H2S was investigated. The effects of
grafting density of F6H2MA on the solubilities and diffusion coefficients
of H2S, and carbon dioxide, which is also present in sour
gas, were studied using molecular dynamics and Monte Carlo simulations.
The influence of acrylonitrile concentration in the copolymer was
characterized. Simulated dilatometry and differential scanning calorimetry
measurements showed that the grafting of F6H2MA to HNBR did not result
in a significant increase in the glass transition temperature of the
copolymer. H2S permeability through the fluorinated HNBR
showed a significant decrease with an increase in F6H2MA concentration.
The results of molecular simulations were corroborated by measurement
of mechanical properties of elastomer samples aged in a sour-gas environment
at 250 °F and 1000 psig for 24 h. Gravimetric and volumetric
swelling, as well as mechanical properties of the aged samples, was
measured for comparison with the original unaged samples. The degrees
of swelling and mechanical property deterioration after aging were
significantly suppressed by grafting HNBR with even low concentrations
of the semifluorinated methacrylate.