A model, which utilizes a Monte Carlo simulation, of the sintering and the redispersion of supported metal catalysts is presented and compared with experimental data from a PtIA1203 system. The model is based on an atomic migration mechanism, but includes instantaneous diffusion and coalescence of crystallites of size <1 nm in reducing and inert atmospheres. It was found that behavior in reducing, oxidizing and inert atmospheres could be predicted.
P. K. HANDA and J. C. MATTHEWS
Department of Chemical EngineeringKansas State University Manhattan, KS 66506
SCOPESupported metal catalysts are used extensively in the process industry. An early application was the reforming of naptha to high-octane gasoline using Pt on an alumina support. Most hydrogenations are done with either Ni or Pd on a suitable support. Presently, Pt along with other metals is used in the catalytic mufflers of automotive exhausts. The support makes it possible for a high percentage of the metal atoms to be exposed, thus making efficient utilization of the metal.One of the problems of supported metal catalysts is sintering, that is a decrease in metal surface area due to the growth or agglomeration of crystallites, which occurs at elevated temperatures. Several processes, among them treatment with oxygen and chlorine, have been found to achieve redispersion of the metal on the support. Obviously in situ redispersion is of considerable industrial importance as it prolongs the life of the catalyst.Fundamental studies of the processes occuring during sintering and redispersion are valuable in designing new catalysts and in reducing sintering in existing processes. Two major concepts have been employed to model the sintering and redispersion of supported metal catalysts, namely, sintering by particle migration (Ruckenstein and Pulvermacher, 1973a,b) and sintering by atomic migration (Flynn and Wanke, 1974a
CONCLUSION AND SIGNIFICANCEPt crystallites on Alz03 were subjected to alternate treatments in H2 and 0 2 for various times and temperatures. It was found that sintering which occurred in Hz could be redispersed by treatment in oxygen. However, no redispersion of crystallites sintered in oxygen was obtained.A model of the phenomena was developed which viewed the behavior of hydrogen sintered catalyst when subjected to 0 2 as resulting from a very rapid loss of Pt from the crystallites to the support surface followed by slow transport on the surface and a low probability of incorporation into a crystallite upon collision. The behavior in Hz and in He was described by very rapid transport on the support surface, no resistance to capture but very slow loss of Pt from the crystallites. Using this model it was possible to predict the changes in dispersion that occur during sequences involving alternate treatments in H2 and 02.The state of the metal in an 0 2 atmosphere was described differently than in an HZ or He atmosphere. For 100% dispersion in Hz, the metal was assumed to be present as 1 nm crystallites while in 0 2 the metal was assumed to be sp...