Good particle dispersion in polymer
nanocomposites (PNCs) is often hampered by autophobic dewetting where
the matrix polymers are expelled from the grafted polymer, generally
believed to result in increased particle aggregation and enhanced
mechanical properties in dilute particle regime. However, we found
that autophobic dewetting with highly extended short-chain polymers
improves/disrupts particle dispersity, strongly dependent on particle
volume fraction. Under strong autophobic condition given with the
high-molecular-weight ratio between the matrix, P, and grafted polymer, N, (P/N ≫ 1), silica nanoparticles grafted with dopamine-modified
poly(ethylene glycol) (DOPA-mPEG) brush polymer are dispersed in the
PEG matrix by varying the surface grafting rate. In the dilute particle
regime, we found that increasing grafting rate ironically improves
particle dispersion and reduces the shear modulus as dewetted polymers
cannot bridge the particles. In the concentrated particle regime,
on the contrary, particles become more aggregated and the corresponding
mechanical strength increases with grafting rate as a denser particle
network is formed by depletion attractions. Investigating the microstructures,
dynamics, and rheological properties of PNCs with small-angle X-ray
scattering, time-domain proton NMR, and oscillatory rheometry experiments,
respectively, this study provides additional design guidelines for
controlling the detailed structure and properties of PNCs.