In view of the fact that the Ni/Mo γ-alumina catalysts currently used deactivate rapidly during
coal liquids hydroprocessing, the feasibility of removing the more intractable material from a
typical coal extract solution prepared with hydrogenated anthracene oil (HAO) was examined by
precipitation with toluene both prior to and after filtration. The reductions in total conversion
to pyridine solubles of only 3−4% achieved were accompanied by a decline of nearly 50% in the
THF-insoluble concentrations for the modified extract solutions. As the amount of toluene added
to approximately 1 kg of the coal/HAO digest was reduced below 300 cm3, the ash contents of the
resultant filtered extract solutions increased toward the normal concentration of ca. 0.03%
obtained without precipitation. Batchwise and continuous hydroprocessing tests conducted on
the normal and modified coal extract solutions with a commercial Ni/Mo γ-alumina-supported
catalyst demonstrated that the lower concentrations of THF insolubles gave rise to significant
improvements in conversion for the n-hexane, toluene, and THF insolubles in the feeds. In accord
with their higher surface areas and lower carbon contents, the HDS activities of catalyst samples
recovered from a continuous run with feed modified by toluene addition were considerably higher
than those for the corresponding samples for the normal feed.