Some aspects of finite element modelling of ultrasonically aided micro-EDM of CoCr alloys

Abstract

Abstract. The paper deals with finite element modelling of micromachining CoCr alloys by ultrasonically aided electrical discharge machining. This hybrid machining process has two components: a thermal one due to EDM, and a mechanical one to ultrasonic assistance. Both components were modelled using Thermal and Structural Mechanics time dependent modules of Comsol Multiphysics. The results were compared with the experimental data obtained in our laboratories, proving a good agreement and offering some solutions for machining optimization.