Smart Sustainable Production Management for City Multifloor Manufacturing Clusters: An Energy-Efficient Approach to the Choice of Ceramic Filter Sintering Technology

Abstract

The development of environmentally friendly technologies, including additive technologies, contributes to the formation of sustainable production in city multifloor manufacturing clusters (CMFMCs). This paper discusses an approach to the implementation of energy-intensive technological processes in such clusters using examples of the manufacturing of ceramic and metal–ceramic products. The manufacturing of ceramic and metal–ceramic products in high-temperature furnaces is associated with an increased electricity consumption. The use of modern ceramic micro- and nanopowders makes it possible to switch to more energy-saving technologies by reducing the sintering temperature and shortening the technological cycle. This requires the use of additional activating and inhibiting additives in the initial powder mixtures to obtain products with the necessary physical and mechanical properties. The purpose of this paper is to present a model and indicators to assess the energy efficiency of the choice of sintering technology of foam ceramic filters for smart sustainable production management within CMFMCs. The use of the proposed indicators for assessing the energy efficiency of sintering foam ceramic filters makes it possible to improve the technological process and reduce the completion time of its thermal cycle by 19%, and reduce the maximum heating temperature by 20% to 1350 °C. The adoption of a different oxide technological alternative and the use of the proposed model and indicators to assess the energy efficiency of the sintering technology of foam ceramic filters allows to choose less energy-intensive equipment and save up to 40% in electricity. The proposed model to assess the energy efficiency of the sintering technology of foam ceramic filters can be used to control their production under the power consumption limitations within the CMFMCs.

Desain Adaptif dan Fleksibel pada Robotika Industri : Membuka Jalan Untuk Produksi Berkelanjutan dan Otomatisasi yang Efisien

“…Produksi berkelanjutan di sektor manufaktur menekankan pada pengurangan dampak lingkungan, pelestarian sumber daya, dan mempromosikan tanggung jawab sosial dengan tetap menjaga kelangsungan ekonomi (Top et al, 2023). Robotika industri memainkan peran penting dalam produksi berkelanjutan dengan meningkatkan efisiensi energi, meminimalkan limbah material, dan mengurangi emisi (Gevorkyan et al, 2022). Integrasi desain adaptif dan fleksibel pada robot industri semakin meningkatkan produksi berkelanjutan dengan mengoptimalkan pemanfaatan sumber daya, mengurangi waktu produksi, dan memungkinkan manajemen energi yang efisien (Sucipto et al, 2020).…”

Green technologies in smart city multifloor manufacturing clusters: A framework for additive manufacturing management

“…Stage 2. The choice of preferred options for grouping AME in production buildings is carried out taking into account capacity limitations in the transport, energy and utilities infrastructure of the CMFMC (Ghadimi et al, 2014;Dzhuguryan et al, 2020;Gevorkyan et al, 2022;Davydenko et al, 2023). The balance between production capacity and available infrastructure capacity limitations is an indicator of achieving the highest potential of the manufacturing services sector in the CMFMC.…”

Efficient Energy Management for the Smart Sustainable City Multifloor Manufacturing Clusters: A Formalization of the Water Supply System Operation Conditions Based on Monitoring Water Consumption Profiles

“…The growth of the population of cities and the growing demand for energy and natural resources requires the formation of an urbanized society based on the principles of sustainable development [7][8][9]. The sustainable development of the metropolis involves the design and planning of urban production processes of products and services, as well as the energy-efficient functioning of enterprises and logistics nodes to ensure the effective use of energy, water, and other natural resources to reduce climate change [1,2,10,11].…”

“…Ensuring the energy efficiency of urban production facilities requires effective management of technological processes and energy consumption, based on the analysis of information obtained from the monitoring system of their operation. In this regard, issues of development and improvement of the smart management system in city manufacturing are receiving increased attention [10,[20][21][22][23].…”