ABSTRACT:The morphology formed in a series of s-caprolactone-butadiene diblock copolymers (PCL-b-PB) has been quantitatively investigated by small-angle X-ray scattering (SAXS) and differential scanning calorimetry(DSC) as a function of total molecular weight (9400 < Mw<39400) of the copolymers with a fixed composition (27vol% PCL). A sharp X-ray diffraction in the melt was completely replaced with a strong scattering by the crystallization of PCL blocks, suggesting a morphological rearrangement from the microdomain structure into the lamellar morphology (alternating structure consisting of PCL lamellae and amorphous layers). This rearrangement was also confirmed by transmission electron microscopy and polarized microscopy. The spacings of the microdomain structure D and of the lamellar morphology L increased with increasing Mw, though the increasing rates were quite different between D and L. The lamellar thickness, evaluated from a combination of L and bulk crystallinity measured by DSC, was significantly reduced compared with the case of PCL homopolymers, indicating that the lamellar morphology is strongly affected by PB blocks. The scaling analysis of L showed an excellent agreement between the present system and other diblock copolymers with equilibrium morphologies.KEY WORDS Diblock Copolymer / Microdomain Structure / Crystallization / Small-Angle X-ray Scattering / The quantitative studies of microdomain structures (lamella, cylinder, or sphere) in amorphous-amorphous diblock copolymers have revealed that the typical size of this structure is intimately dependent on the molecular characteristics of constituent copolymers. The lamellar domain spacing D, for example, changes with molecular weight M as D M 2 i 3 , as observed for many diblock copolymers.1-4 The morphology of crystalline homopolymers is well known to be an alternating structure consisting of lamellae and amorphous layers, where characteristic sizes (such as long spacing and lamellar thickness) are not sensitive to M when M is large. 5 In the case of crystalline-amorphous diblock copolymers, we have to consider the equilibrium morphology on the basis of a delicate balance of free energies between deformation of amorphous blocks and chain-folding of crystalline blocks. 6 • 7 That is, the amorphous block favors a random-coil conformation, resulting in chain-folding of the crystalline block to provide an adequate space for the amorphous block on lamellar surfaces.There are several theoretical and experi-