Due to the depletion of high-grade manganese ore, much attention has turned to recover manganese from low-grade ores; however, these are usually associated with high-iron content. Moreover, the conventional process of extracting Mn from iron-rich low grade manganese oxide ore focused on recovery of Mn, while ignoring the leaching characteristics of Fe. Hence, simultaneous investigations on leaching behavior and separation e ciency of both manganese and iron were carried out for attaining high recovery of manganese with low iron content from the high-iron low-grade pyrolusite ore using simulated ue gas as the reductant. The e ects of leaching parameters, ue gas components and initial particle size on the leaching e ciency of Mn and Fe were studied, and the results indicated that higher separation e ciency of Mn from iron was achieved at lower SO 2 concentration, O 2 concentration and suitable pulp density. The experimental validation revealed that 93.12% Mn and only 2.57% Fe were extracted under the optimal operating conditions: SO 2 percentage of 5%, O 2 percentage of 1%, reaction temperature of 35°C, solid-to-liquid ratio of 250 g/L, and more than 120 min. Kinetic modelling has indicated that the Mn leaching rate is controlled by the rate of di usion of SO 2 /O 2 from the gas phase to the liquid phase, and the rate of di usion of product or reactants to the ore surface through an inert product layer is the rate-limiting step for Fe dissolution.