Silicon-carbide semiconductor technology offers the possibility to synthesize power devices with unprecedented blocking voltage capabilities while achieving outstanding switching and conduction performances. Accordingly, this new semiconductor technology is especially interesting for Solid-State Transformer concepts and is utilized in this paper for designing a 25 kW/50 kHz prototype based on 10 kV SiC devices, featuring a 400 V DC output. The focus is on the DC-DC converter stage while special attention is placed on the large step-down medium frequency transformer, whereby the impact of the rather high operating frequency and high number of turns with respect to the transformer's resonance frequency is analyzed This leads to useful scaling laws for the resonance frequency of transformers in dependence of the operating frequency and construction parameters. Finally, a transformer prototype and efficiency and power density values for the DC-DC stage are presented.
I. INTRODUCTIONSolid-State Transformer (SST) technology enables the incorporation of several novel features to the electric power network, easing, for example, the implementation of the envisioned future Smart Grid [1, 2]. Among the main challenges in the construction of SSTs, the strategies to connect to the Medium-Voltage (MV) level can be highlighted [3,4]. This problem has been mainly tackled by synthesizing multi-cellular SST concepts based on modules rated for a fractional portion of the total MV side voltage and performing a series connection of these modules at the input side [2,5].The development of Silicon-Carbide (SiC) semiconductors opens the possibility to fabricate power semiconductor devices with high blocking voltage capabilities while achieving superior switching and conduction performances. These higher voltage semiconductors enable the construction of single-cell SSTs avoiding the series connection of several modules resulting in simple and reliable converter structures known from lower voltage converters.On the other hand, in several applications, the migration from traditional AC power distribution to DC supply systems is considered for future installations. Examples are telecommunications [6], information processing facilities [7], and microgrids [8], among others. Previous research has shown that DC bus voltages around 400 V exhibit a favorable trade-off with respect to costs and efficiency of the installation [7]. For this reason, the SST concept designed in this paper is aimed to supply a 400 V DC bus.One possible implementation of SST technology in DC-supplied facilities is shown in Fig. 1. Here, the MV grid is directly interfaced by respective single-phase SSTs connected in star configuration. These SSTs supply the 400 V loads while providing the required isolation. In addition, battery banks for uninterrupted power supply and/or clean renewable energy sources such as PV arrays can be integrated into the facility. The block diagram of the SST shown in Fig. 1 is shown in Fig. 2 and consists of the input rectifier with its respec...