Dedicated to Prof. Dr.-Ing. Joachim Werther on the occasion of his 80th birthdayTo investigate the mechanical processes of Li-ion battery recycling in more detail, models for the different unit processes are to be developed. Here, model approaches for the cutting mill and the zig-zag-sifter are presented. These models are to be used in dynamic flow sheet simulations, with which the individual unit processes as well as the combination to a small process chain were simulated. Thereby, the dynamic interactions between the process steps were investigated, which can be used later for optimization and regulation of the processes. The particle sizes after the cutting mill process as well as the mass flow between the processes influence the separation behavior of the sifter. These changes in the separation function due to an increasing mass flow out of the mill are shown.