We introduce an eco-friendly
process to dramatically simplify carbon microfiber fabrication from
biobased materials. The microfibers are first produced by wet-spinning
in aqueous calcium chloride solution, which provides rapid coagulation
of the hydrogel precursors comprising wood-derived lignin and 2,2,6,6-tetramethylpiperidine-1-oxyl
(TEMPO)-oxidized cellulose nanofibrils (TOCNF). The thermomechanical
performance of the obtained lignin/TOCNF filaments is investigated
as a function of cellulose nanofibril orientation (wide angle X-ray
scattering (WAXS)), morphology (scanning electron microscopy (SEM)),
and density. Following direct carbonization of the filaments at 900
°C,
carbon microfibers (CMFs) are obtained with remarkably high yield,
up to 41%, at lignin loadings of 70 wt % in the precursor microfibers
(compared to 23% yield for those produced in the absence of lignin).
Without any thermal stabilization or graphitization steps, the morphology,
strength, and flexibility of the CMFs are retained to a large degree
compared to those of the respective precursors. The electrical conductivity
of the CMFs reach values as high as 103 S cm
–1
,
making them suitable for microelectrodes, fiber-shaped supercapacitors,
and wearable electronics. Overall, the cellulose nanofibrils act as
structural elements for fast, inexpensive, and environmentally sound
wet-spinning while lignin endows CMFs with high carbon yield and electrical
conductivity.