HE anesthesia delivery system comprises the anesthesia machine, vaporizers, ventilator, and waste gas scavenging system. Failure of the delivery system is a rare cause of anesthesia-related injury to, or death of, a patient. More commonly the delivery system is misused, the anesthesia caregiver makes an error, or the delivery system fails while the user is unaware that a failure has occurred. This lecture will review failures and complications of delivery systems from the viewpoint of how they may be detected and thereby harm to the patient prevented. 3 A mishap was labelled a CI when it was clearly an occurrence that could have led, if not discovered or corrected in time, or did lead to an undesirable outcome, ranging from increased length of hospital stay to death or permanent disability. Other CI study inclusion criteria were: that each incident involved an error by a member of the anesthesia team or a failure of the anesthesiologist's equipment to function properly; it occurred during patient care; it could be clearly described; and the incident was clearly preventable.
3Of the 1,089 CIs, 70 represented errors or failures that had contributed in some way to a "substantive negative outcome" (SNO) defined as mortality, cardiac arrest, cancelled operative procedure, or extended stay in the postanesthesia care unit, intensive care unit or in the hospital. While some 30% of all CIs were related to equipment failures, including breathing circuit disconnections, misconnections, ventilator malfunctions, and gas flow control errors, only three (4.3%) of SNO incidents involved equipment failure, suggesting that human error was the dominant problem in CIs. Although equipment failures rarely cause death, CIs related to equipment are common and have prompted improvements in equipment design, construction and in monitoring.In 1993, the Australian Anaesthesia Patient Safety Foundation published results of the Australian incident monitoring study (AIMS) that had collected 2,000 CIs. 4 Of these, 177 (9%) were due to equipment failure in general and 107 (60%) involved the anesthesia delivery system.5 Failures included problems due to unidirectional valves, ventilator malfunctions, gas or electrical supply, circuit integrity, vaporizers, absorbers and pressure regulators. Concerning the problems with ventilation, it was recommended that critical areas be doubly or triply monitored and that monitoring equipment be self-activating. 6 The role of equipment failures leading to malpractice litigation in the United States has been studied by the American Society of Anesthesiologists Closed Claims Project. A 1997 analysis of 3,791 claims, 7 of which 76% occurred during the period 1980 to 1990, found that gas delivery equipment problems accounted for 72/3,791 (2%).7 Of these 72, 39% were related to the breathing circuit, 17% to ventilators, 21% to vaporizers, 11% to gas tanks or lines and 7% to the anesthesia machine. Death or brain damage occurred in 76% of these 72 cases. Initiating events were circuit misconnects, disconnects and g...