Acetone and
n
-heptane are common solvents in the
pharmaceutical industry and they have been found in wastewater. Under
atmospheric conditions, the mixture of these compounds creates a minimum-boiling
azeotrope. The extractive distillation process with a high boiling
solvent is commonly utilized to separate the azeotropes in the industry
to minimize waste, reuse resources, achieve clean production, and
preserve the environment. In this work, extractive distillation was
applied to separate the binary azeotropic system of acetone and
n
-heptane in wastewater using butyl propionate as a solvent.
The characteristics of the process are designed and simulated via
Aspen Plus. The simulation results showed that to get a distillate
containing at least 99.5 mass% acetone, a solvent-to-feed ratio of
1.4, a reflux ratio of 1.5, a number of stages of 30, a feed stage
of 26, a solvent stage of 10, and a solvent temperature of 298.15
K were required. The optimum operating parameters of the process
were also obtained using the NLP optimization method, with the minimum
total annual cost as the objective function. While the process was
operating in optimal mode, CO
2
emissions were calculated
to be 0.0780 kg CO
2
/kg feed.