Selection of a suitable electrolyte for electrochemical grinding of high-speed steel roll material based on electrochemical techniques and uniform design machining experiments

Cao, Gang; Wu, Huaichao; Wang, Guangqin; Nie, Liuwang; Yuan, Kui

doi:10.1007/s00170-022-10109-2

Cited by 5 publications

(1 citation statement)

References 39 publications

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“…The passivation film on the bulge around grinding marks will be preferentially scraped by the abrasive particles, and the electrochemical reaction at grinding marks is hindered due to the protective effect of the passivation film until grinding marks are flattened. However, Cl − easily activates the anode surface, quickly destroys the passivation film, generates soluble halides and ultimately causes a severe stray corrosion (Cao et al , 2022). This is the reason for the visible grinding marks on the workpiece surface after machining in 15 Wt.% NaCl electrolyte.…”

Section: Resultsmentioning

confidence: 99%

Study of machining performance for electrochemical grinding of difficult-to-cut alloy U71Mn

Li,

Zhang,

Zhang

et al. 2024

ILT

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Purpose This study aims to apply an electrochemical grinding (ECG) technology to improve the material removal rate (MRR) under the premise of certain surface roughness in machining U71Mn alloy. Design/methodology/approach The effects of machining parameters (electrolyte type, grinding wheel granularity, applied voltage, grinding wheel speed and machining time) on the MRR and surface roughness are investigated with experiments. Findings The experiment results show that an electroplated diamond grinding wheel of 46# and 15 Wt.% NaNO3 + 10 Wt.% NaCl electrolyte is more suitable to be applied in U71Mn ECG. And the MRR and surface roughness are affected by machining parameters such as applied voltage, grinding wheel speed and machining time. In addition, the maximum MRR of 0.194 g/min is obtained with the 15 Wt.% NaCl electrolyte, 17 V applied voltage, 1,500 rpm grinding wheel speed and 60 s machining time. The minimum surface roughness of Ra 0.312 µm is obtained by the 15 Wt.% NaNO3 + 10 Wt.% NaCl electrolyte, 13 V applied voltage, 2,000 rpm grinding wheel speed and 60 s machining time. Originality/value Under the electrolyte scouring effect, the products and the heat generated in the machining can be better discharged. ECG has the potential to improve MRR and reduce surface roughness in machining U71Mn. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2023-0341/

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Section: Resultsmentioning

confidence: 99%