It is possible to retrieve a large fraction of soluble waste from the Hanford single-shell waste tanks (SSTs) by dissolving it with water. This retrieval method will be demonstrated in Tanks U-107 and S-112 in the next few years. If saltcake dissolution proves practical and effective, many of the saltcake SSTs may be retrieved by this method. Many of the SSTs retain flammable gas that will be released into the tank headspace as the waste dissolves. This report describes the physical processes that control dissolution and gas release. Calculation results are shown and describe how the headspace hydrogen concentration evolves during dissolution. The observed spontaneous and induced gas releases from SSTs are summarized, and the dissolution of the crust layer in SY-101 is discussed as a recent example of full-scale dissolution of saltcake containing a large volume of retained gas. The report concludes that the dissolution rate is selflimiting and that gas release rates are relatively low. iv v
Executive SummarySaltcake dissolution is a method that has been proposed for retrieving water-soluble salts from the Hanford single-shell tanks (SSTs). Water will be sprayed on the surface of the waste to dissolve the soluble fraction, and the resulting brine will be pumped out of the tank with an existing saltwell pumping system. Because a large fraction of typical saltcake waste is soluble, most of the waste in an SST can, in principle, be retrieved for nearly the same expenditure of time and money as a typical interim stabilization campaign. A proof-of-concept test (limited to approximately 100,000 gallons of brine) is planned in Tank Many of the SSTs contain flammable gases that will be released into the tank headspace as the waste dissolves. U-107 contains 180 ± 60 cubic meters (6,400 ± 2,000 scf) of retained gas, and S-112 is estimated to retain 122 ± 61 cubic meters (4,300 ± 2,200 scf). This report investigates the potential hazard of the flammable gas that will be released during the dissolution process.Dissolution is expected to release this gas in proportion to the fraction of the waste in which the soluble solids are dissolved. This process is self-limiting and controllable. Water or dilute brine capable of dissolving solids is less dense than the saturated liquid in equilibrium with the solids. Therefore, the solvent cannot penetrate below the pre-existing interstitial liquid in the waste, and dissolution can occur only in waste that is not saturated with liquid. Once the solvent has become saturated, it is no longer capable of further dissolution and forms a barrier to the less dense liquid from above.This means that dissolution, and the associated gas release, can proceed no faster than the interstitial liquid can drain away. This is the primary mechanism that limits dissolution-induced gas releases. This self-limiting behavior makes gas release by dissolution controllable. The dissolution rate can be reduced relatively quickly by terminating pumping (accumulating brine forms a barrier to fresh solvent)...