In order to improve the melt foaming properties of thermoplastic
polyamide elastomers and reduce the shrinkage rate of foamed materials,
acid anhydride chain extenders SMA (styrene maleic anhydride copolymer)
are used in this paper to in situ reactive blending thermoplastic
polyamide elastomers (TPAE) and polyamide 6 (PA6). The rheological
and crystalline properties of the modified samples were characterized
by a rotational rheometer and differential scanning calorimeter, and
the melt batch foaming experiment with CO
2
as the foaming
agent was carried out. The results showed that the melting enthalpy
of modified TPAE reduced with the addition of content of PA6, which
implied that the crystallinity of the hard phase of the system was
depressed. Nevertheless, the reduction of crystallinity was beneficial
to improve the penetration of gas and reduce the effect of the pressure
difference inside and outside the cell on foam shrinkage. Additionally,
the microcross-linked structure formed with the increase of PA6 content
enhanced the storage modulus of modified TPAE, which could accelerate
recovery of strain. The foaming temperature zone and recovery performance
of all modified TPAE samples were significantly improved. The overall
shrinkage rate was reduced to less than 10%, the maximum expansion
ratio could reach 11–13 times with a more complete and uniform
cell structure, and the resilience was improved by about 12%.