To address the multitude of issues
that accompany wet electrode fabrication techniques, composite lithium-ion
battery (LIB) electrodes composed of solely active components (active
battery material and conductive additive) are fabricated using a scalable
and eco-friendly dry processing method known as dry pressing. To accomplish
this, a nanoporous carbon allotrope (i.e., holey graphene or hG) acts
as the compressible and conductive matrix to accommodate incompressible
cathode and anode battery powders. The inherent nanoporosity facilitates
the escape of trapped gases upon compression, enabling the successful
formation of binderless and solventless composite electrodes independent
of selected active battery powder, fabrication pressure, or pressing
time. Dry pressed LIB electrodes fabricated with different processing
parameters (e.g., hydraulic pressure, pressing time) are evaluated
structurally and electrochemically using a model cathode material
(lithium iron phosphate, LFP) in order to demonstrate the potential
of dry pressing as a viable LIB electrode manufacturing method.