In this article, a combined H 2 O thermal atomic layer deposition of Al 2 O 3 with in situ N 2 plasma treatment process at 90 C for encapsulation applications is reported. The effect of process parameters on the growth behavior and properties of Al 2 O 3 thin films, such as elemental composition, residual stress, moisture permeation barrier ability, density, and roughness, is investigated. Optimization of plasma exposure time gives films with a low impurity (%3.8 at% for hydrogen, %0.17 at% for carbon, and %0.51 at% for nitrogen), a high mass density (%3.1 g cm À3 ), and a low tensile residual stress (%160 MPa). A water vapor transmission rate of 2.9 Â 10 À3 g m À2 day À1 is obtained for polyethylene naphthalate substrates coated with 4-nm-thick Al 2 O 3 films.