A current
challenge in catalysis is the development of methodologies
for the production of bulk chemicals needed at levels of tens and
hundreds of thousands of tons per year with the requirement to be
produced at very low costs often being in the single-digit US dollar
range. At the same time, such methodologies should address challenges
raised by current manufacturing processes. Within this research area,
a cyanide-free approach toward aliphatic nitriles used as industrial
chemicals was developed starting from readily accessible n-alkenes as starting materials available in bulk quantities. This
chemoenzymatic process concept is exemplified for the synthesis of
nonanenitrile (as an n-/iso-mixture)
and runs in water at low to moderate temperatures without the need
for any types of cyanide sources. The process is based on a combination
of a metal-catalyzed hydroformylation as the world-leading production
technology for alkyl aldehydes with an emerging enzyme technology,
namely, the recently developed transformation of aldoximes into nitriles
through dehydration by means of aldoxime dehydratases. As a missing
link, an efficient aldoxime formation with subsequent removal of remaining
traces of hydroxylamine as an enzyme-deactivating component was found,
which enabled the merging of these three steps, hydroformylation,
aldoxime formation, and enzymatic dehydration, toward a nitrile synthesis
without the need for purification of intermediates.