A poly(ethylene-cb-propylene) comb block copolymer
(P(E-cb-P)), prepared by copolymerization of vinyl-terminated
atactic polypropylene and ethylene, was used to compatibilize immiscible
blends of high-density polyethylene (HDPE) and isotactic polypropylene
(iPP). Addition of 5 wt % P(E-cb-P) resulted in 5-fold microdomain
size reductions and the concomitant increase in the elastic modulus,
as typically observed in immiscible blends compatibilized with linear
block copolymers. We report an unexpected phenomenon, namely, the
development of extensional flow hardening by the addition of P(E-cb-P) to the HDPE/iPP blends. This unprecedented effect
is stronger in blends with cocontinuous morphology (50/50 HDPE/iPP)
than in blends with matrix-droplet morphology (75/25 or 25/75 HDPE/iPP).
We postulate that the melt strength enhancement and extensional strain
hardening observed in the compatibilized blends may arise from the
interfacial stiffening as a result of the interfacial stitching by
the P(E-cb-P) comb block copolymer. This interfacial
stitched network acts as an elastic membrane that resists interfacial
deformations. Entanglements of the PP comb arms with iPP generates
interfacial stitches which, in turn, could lead to the stretching
of the PE backbone of the P(E-cb-P) comb block at
large interfacial deformations and, hence, extensional flow hardening.