Low-concentration solutions of poly(vinyl chloride) (PVC) in (diglycydyl ether of bisphenol
A/4,4‘-diamino-3,3‘-dimethyldicyclohexyl methane) monomers were observed to have the ability to form
chemically reactive physical gels. The changes in rheological and optical properties were monitored as a
function of time by the use of dynamic shear rheometry and light transmission, respectively. For a given
PVC concentration, the isothermal behavior of these solutions is governed by the competition between
physical gelation rate and reaction-induced phase separation rate. The temperature, pg
T
ll, at which physical
gelation and liquid−liquid demixing occur simultaneously, was then defined. When curing temperature,
T
i, is higher than pg
T
ll, the blend behaves like a classical amorphous thermoplastic-thermoset blend and
the final heterogeneous structure consists of PVC-rich particles dispersed in a polyepoxide-rich matrix.
When T
i is lower than pg
T
ll, the physical gelation rate is high enough to ensure the formation of a
macroscopic PVC gel before any phase separation phenomenon. True interpenetrating chemical (polyepoxide) and physical (PVC) gels are then generated. The usual temperature-dependent function of the
crystallization-induced physical gelation rate was found to be affected by the extent of the epoxy−diamine
polycondensation reaction. The evolution of pg
T
ll with PVC concentration is mainly governed by the
concentration-dependent function of the physical gelation rate, resulting in an increase of pg
T
ll with PVC
concentration.