Complicated solution environments
in oiling-out crystallization
can lead to particle agglomeration with wide size distribution and
low purity of the products, due to complex interactions among two
liquid phases and one solid phase during the oiling-out crystallization.
This research mainly focuses on the optimization of size distribution
by controlling particle agglomeration during the oiling-out crystallization
process in a model system of propyl paraben–ethanol–water.
Nucleation control technologies, wet milling, seeding, and ultrasound
were used to limit the agglomeration. Further investigations of wet
milling were performed before the nucleation or in the crystal growth
stages
with different geometries, such as coarse, medium, and fine rotor–stator
tooth pairs. An integrated process analytical technology tools (PAT)
array, including focused beam reflectance measurement (FBRM), particle
visual monitoring (PVM), and attenuated total reflectance ultraviolet/visible
(ATR-UV/vis), was used to observe the droplet formation of the dispersed
phase, size distributions, and particle shapes during the nucleation
and crystal growth. The results demonstrate that wet milling, seeding,
and ultrasound technologies can help to optimize the particle size
distribution in complex solution environments with different levels
of efficiencies.