Aramid paper has been widely used
in high-voltage motors and transformers
due to its excellent insulation property and thermal durability. However,
the smoothness and chemical inertness of aramid fibers lead to a loose
structure (voids) of aramid paper, which limits its potential applications
in harsh environments, such as high-frequency and high-voltage circuits.
This work reports a simple and efficient method to improve the mechanical
and insulation properties of meta-aramid paper via
controllable dissolving and regeneration of aramid fibers. To obtain
a dense and robust structure, the pristine meta-aramid
paper was immersed in a dimethyl sulfoxide/potassium hydroxide (DMSO/KOH)
mixture to make aramid fibers swelled and dissolved, followed by regeneration
in water vapor, eventually generating densified aramid paper with
fewer voids and enhanced insulation and mechanical performance. Optimum
conditions resulted in aramid paper with the best comprehensive performance,
and the tensile strength, Young’s modulus, and electrical breakdown
strength of the consolidated aramid paper were 22.85 MPa, 0.72 GPa,
and 15.3 kV/mm, respectively, which were significantly higher than
those of the pristine aramid paper (12.53 MPa, 0.41 GPa, and 8.36
kV/mm). Meanwhile, such treatment did not cause any chemical structure
change, and thus it still retained the excellent thermal resistance
(T
d > 430 °C) of aramid fibers.
This
simple method can effectively regulate the surface porosity and the
mechanical and breakdown strength of aramid paper, as well as provide
a generic method for postprocessing and enhancing aramid paper.