Reverse Thrust Aerodynamics of Variable Pitch Fans With Inlet Distortion

Abstract

Variable pitch fans can improve the operability of low pressure ratio fan systems by re-pitching the rotor blades. If a variable pitch fan can generate sufficient reverse thrust on landing it also eliminates the need for heavy, cascade-type thrust reversers. However, any reverse thrust generation is impacted by high levels of inlet distortion generated as air is drawn into the exhaust nozzle. This paper uses RANS computations and low-speed rig experiments to explore how a representative inlet distortion from the engine installation affects the aerodynamics and performance of a variable pitch fan operating in reverse thrust mode. The simulations and the experiments show that the distortion from the engine installation leads to a highly three-dimensional flow field with a large recirculation region within the bypass duct. The distortion substantially redistributes the mass flow, thrust and power in the engine. Streamline tracking combined with a power balance analysis reveals highly radial flow within the fan rotor, with almost all the fan power used to drive the recirculating flow in the bypass duct, generating high loss and high total temperature. The recirculation reduces the net mass flow through the engine to around 5% of a uniform inflow case and greatly reduces the effective reverse thrust. With uniform inflow, the net reverse thrust was found to be 35% of the nominal takeoff thrust. With inlet distortion, this was reduced to 20%. This demonstrates the importance of designing and operating variable pitch fan systems to minimise reverse thrust inlet distortion.