Superplastic metals generally have grain sizes in the range of ∼ 3-5 lm. [1] However, processing through the application of severe plastic deformation produces grain sizes in the submicrometer range [2] and, if these grains are stable at elevated temperatures, these materials may exhibit excellent superplastic properties. Grain refinement to the submicrometer level is readily achieved using Equal-Channel Angular Pressing (ECAP) [3] and there are numerous reports of the occurrence of superplastic ductilities in metallic alloys processed by ECAP [4] including in some magnesium alloys such as the ZK60 alloy (Mg-5.5 wt. % Zn-0.5 wt. % Zr). [5][6][7][8] Here we report the occurrence of exceptionally high superplastic elongations in a commercial ZK60 alloy processed by ECAP including a record tensile elongation of 3050 % after pressing through only 2 passes. This large elongation after a small number of passes suggests the potential for using the alloy in industrial superplastic forming operations.The tests were conducted using a magnesium ZK60 alloy and full details are given in the Experimental section. Figure 1 shows the appearance of specimens after pulling to failure following processing through different numbers of passes, M. It is apparent that elongations larger than 500 % are observed in all specimens independent of the number of passes thereby confirming the excellent superplastic properties of the ZK60 alloy. Furthermore, the specimens processed through 2 to 4 passes give elongations to failure larger than 2000 % and the specimen processed through 2 passes has an exceptionally high elongation to failure of 3050 %. This latter result is the largest superplastic elongation recorded to date in any magnesium alloy processed under any conditions with or without ECAP. Furthermore, reference to a recent detailed compilation of data for all alloys exhibiting superplasticity after ECAP [4] shows this is the highest elongation recorded in any alloy, including in highly ductile aluminum-based alloys, after processing by ECAP. An additional important conclusion from Figure 1 is that the ZK60 alloy does not follow the anticipated trend, reported earlier for an Al-3 % Mg-0.2 % Sc alloy, [9] of increasing ductility with increasing numbers of passes through the ECAP die.The true stress-true strain curves are given in Figure 2 for each of these specimens including for the as-received unprocessed condition where M = 0. These curves show there are important differences in the mechanical response, evident in both the initial flow stress and the subsequent level of strain hardening, which are dependent upon the numbers of passes and hence upon the imposed strain in ECAP. Thus, the initial flow stress decreases significantly from an as-received value of ∼ 30 MPa to ∼ 10 MPa after 1 pass and to ∼ 5 MPa after 2 passes. These differences are due to grain refinement during ECAP which leads to easier flow when testing in the re-COMMUNICATIONS ADVANCED ENGINEERING MATERIALS 2008, 10, No. 1-2