Poor individualization and interfacial adhesion prevent
single-walled
carbon nanotube (SWNT)–polymer composites from reaching outstanding
mechanical properties. With much larger diameters, but common structural
features (high aspect ratio and absence of functional groups for covalent
or supramolecular attachment with the polymer), carbon fibers face
similar problems, which are addressed by covering the fibers with
a thin layer of polymer. This sizing strategy has allowed carbon fibers
to become the filler of choice for the highest performing materials.
Inspired by this, here we investigate the use of the mechanical bond
to wrap SWNTs with a layer of polymeric material to produce SWNTs
mechanically interlocked with a layer of polymer. We first validate
the formation of mechanically interlocked nanotubes (MINTs) using
mixtures of SWNTs of relatively large average diameter (1.6 ±
0.4 nm), which are commercially available at reasonable prices and
therefore could be technologically relevant as polymer fillers. We
then design and synthesize by ring-opening metathesis polymerization
(ROMP) a polymer decorated with multiple U-shaped molecules, which
are later ring-closed around the SWNTs using metathesis. The obtained
hybrids contain a high degree of individualized SWNTs and exhibit
significantly increased mechanical properties when compared to the
matrix polymer. We envision that this strategy could be employed to
produce SWNTs interlocked with polymer layers with various designs
for polymer reinforcement.