Aluminum cast components have been widely used in many applications for over the past twenty years. The demands made by the transportation industry for light weight components (in order to reduce fuel consumption) has led to an increased use of aluminum alloys in the production of a wide variety of castings including critical components such as engine blocks and cylinderheads. Among these, Al-Si alloys are the most popular commercial alloys used for these applications, due to their high strength-to-weight ratio, high tensile and fatigue properties, and excellent corrosion and wear resistance. The addition of Si provides excellent castability and high resistance to hot-tearing, while the presence of alloying elements such as magnesium and copper offer the ability to heat treat Al-Si castings to high strength levels, which make them suitable for the production of highstress components for the automotive, aircraft and defense industries.The mechanical properties of a casting are controlled by its microstructure which, in turn, is influenced by the chemical composition of the alloy, i.e., by its Si, Mg, and Cu content, and by the presence of impurities such as iron, the presence of casting defects (porosity, inclusions, etc.), as well as the solidification conditions (i.e., cooling rate) and heat treatment applied. In the case of Al-Si alloys, this would imply the a-Al dendrite arm spacing (DAS), the morphology and size of the eutectic Si particles, and the amount of intermetallics and/or other second-phase constituents present in the microstructure.Cooling rate, in general, controls the fineness of the microstructure: the higher the cooling rate, the finer the a-Al dendrites and other phase particles, and the smaller the dendrite arm spacing.hi Al-Si alloys, the eutectic Si particle characteristics (i.e., size, morphology and distribution) are known to appreciably affect the mechanical properties. In the as-cast condition, the eutectic Si is observed in the form of brittle acicular plates that are detrimental to the tensile and impact properties. Through the use of a melt treatment termed "modification", the morphology of the eutectic Si is altered or "modified" from its acicular form to a fine, fibrous form that significantly improves the alloy ductility (and strength). The modification is carried out through the addition of elements such as Na, Sr, Ca, or mischmetal (a mixture of rare earth metals).The use of Na and Sr as modifying agents for Al-Si alloys is well established. Recently, however, interest has been focused on the use of mischmetal as a modifier for these alloys. Mischmetal is a combination of rare earth metals (Ce, La, Pr and Nd), and has been reported to act as a Si particle modifier in Al-Si alloys, with the capacity to overcome the problems of hydrogen pick-up, increased porosity and fading associated with the use of Vil strontium. Mischmetal has also been reported to have a high chemical reactivity with Al, Si, Cu and Mg, giving rise to the formation of hard, high melting-point intermeta...