Research on combustion process optimization of marine diesel engines based on dual-injector system

Abstract

Marine diesel engines are widely used with their strong power and mature technology. However, in recent years, the emphasis on environmental protection has made combustion pollutants the focus of attention, and the new regulations of the International Maritime Organization (IMO) and various countries have put forward new requirements and challenges for diesel engine combustion and emission performance. Due to the large size and large amount of circulating fuel injection, the incomplete mixing of fuel in the cylinder and the local violent combustion of high-power medium-speed marine diesel engines are important reasons for low thermal efficiency and high pollutant emissions. To achieve efficient and clean combustion of fuel in the cylinder, a dual-injector combustion system is designed on a dual-fuel engine basis, aiming to add a micro-injection before the central injection and provide positive in-cylinder flow and hot atmosphere for the atomized combustion of the central-injection fuel, so that the combustion in the cylinder is reasonably arranged, the thermal efficiency is improved and NOx emissions are reduced. The 3D simulation model was established by CFD software CONVERGE, and the physical model was calibrated according to the data of the pure diesel mode of the dual-fuel engine, and the influence of the small pilot-injection fuel volume on the development of spray and combustion in the cylinder at high and low load was analyzed. It was found that the small pilot-injection fuel volume at a high load had little effect on the atomization evaporation of the main-injection fuel and the hot atmosphere in the cylinder, so the improvement effect of combustion quality was not obvious, while the pilot-injection volume with the same pilot-injection capacity as high load relatively accounted for a large proportion at the low load with a small cycle injection volume. Without changing the injector specification settings of the original dual-fuel engine, the thermal efficiency was increased by 6.13% and the NOx generation was reduced by 22.42% by optimizing the injection timing, injection duration, and injection amount.