Reliability centered maintenance using system dynamics approach

Khorshidi, Hadi Akbarzadeh; Gunawan, Indra; Ibrahim, M. Yousef

doi:10.1109/icit.2015.7125379

Cited by 12 publications

(15 citation statements)

References 13 publications

Supporting

Mentioning

Contrasting

Unclassified

Order By: Relevance

“…Menurut (Niu et al, 2010) menjelaskan bahwa "Penerapan strategi RCM mampu meningkatkan kegiatan pemeliharaan dan mendapat keuntungan biaya pemeliharaan lebih optimal". Menurut (Khorshidi et al, 2015) menjelaskan bahwa "RCM adalah proses mengambil keputusan sistematis guna menjaga keseimbangan antara tindakan pemeliharaan preventif dan korektif sekaligus memilih rencana pemeliharaan hemat biaya guna meningkatkan keandalan mesin".…”

Section: Pendahuluanunclassified

Proposed Maintenance Policy Design on Paving Molding Machine Using Reliability and Risk Centered Maintenance (RRCM) Method at PT XYZ

Mahendra

Atmaji²,

Alhilman³

2021

Jurnal Optimasi Sistem Industri

View full text Add to dashboard Cite

PT. XYZ is a company engaged in construction and manufacturing. The company focuses on paving production.Where there is a problem with paving printing machines in carrying out production, there are many productions that do not reach the target or the production process does not run optimally. The purpose of this study is to find out the performance of paving molding machines, especially in the components that most often experience damage to paving molding machines. Based on historical data on machine damage, a paving molding machine is a machine that has had the highest frequency of damage for 5 years, because this machine operates continuously to meet production targets and paving demand from customers. Reliability and Risk Centered Maintenance (RRCM) methods to be used to analyze a historical engine malfunction. The results obtained in the form of 7 proposed maintenance tasks are 2 scheduled on-condition tasks, 3 scheduled restoration tasks, 2 scheduled waste tasks. In addition, the average maintenance time interval for pillow blocks is 7 months, iron molding is 11 months, and chain is 4 months. The total cost of proposed maintenance is lower than IDR 52,938,750 or 41.7% compared to the existing maintenance cost of PT. XYZ. The development of this research is to increase the application of RCM as a basis for maintaining the balance between preventive maintenance and corrective maintenance while optimizing maintenance costs to improve engine reliability by considering risk factors as an analysis.

show abstract

Section: Pendahuluanunclassified

Proposed Maintenance Policy Design on Paving Molding Machine Using Reliability and Risk Centered Maintenance (RRCM) Method at PT XYZ

Mahendra

Atmaji²,

Alhilman³

2021

Jurnal Optimasi Sistem Industri

View full text Add to dashboard Cite

show abstract

“…It allows studying systems in terms of feedbacks (Sterman, 2000; Morecroft, 2020). It is widely applied in various areas such as politics, engineering, manufacturing, environmental, social and macro-economic issues (Sterman, 2000; Smith and Ackere, 2002; Khan et al , 2009; Khorshidi et al , 2015). Many researchers studied the application of SD in the maintenance area (Coyle and Gardiner, 1991; Linard, 2000; Thun, 2004; Xiaohu et al , 2007; Shahanaghi and Yazdian, 2009; Fan et al , 2010; Handani et al , 2011; Basirat et al , 2013; Mallick et al , 2014; Khorshidi et al , 2015; Ristić et al , 2016; Esmaeili, 2019).…”

Section: Introductionmentioning

confidence: 99%

“…Khorshidi et al (2015) introduced an SD modeling approach to model maintenance plans in reliability terms. They applied a CLD to show causal relationships among main elements; they also developed a stock and flow diagram to simulate their proposed system.…”

Section: Introductionmentioning

confidence: 99%

Investigating the causal relationships among failure modes, effects and causes: a system dynamics approach

Shaker¹,

Shahin²,

Jahanyan³

2021

IJQRM

View full text Add to dashboard Cite

PurposeThis paper aims to develop a system dynamics (SD) model to identify causal relationships among the elements of failure modes and effects analysis (FMEA), i.e. failure modes, effects and causes.Design/methodology/approachA causal loop diagram (CLD) has been developed based on the results obtained from interdependencies and correlations analysis among the FMEA elements through applying the integrated approach of FMEA-quality function deployment (QFD) developed by Shaker et al. (2019). The proposed model was examined in a steel manufacturing company to identify and model the causes and effects relationships among failure modes, effects and causes of a roller-transmission system.FindingsFindings indicated interactions among the most significant failure modes, effects and causes. Moreover, corrective actions defined to eliminate or relieve critical failure causes. Consequently, production costs decreased, and the production rate increased due to eliminated/decreased failure modes.Practical implicationsThe application of CLD illustrates causal relationships among FMEA elements in a more effective way and results in a more precise recognition of the root causes of the potential failure modes and their easy elimination/decrease. Therefore, applying the proposed approach leads to a better analysis of the interactions among FMEA elements, decreased system's failure rate and increased system availability.Originality/valueThe literature review indicated a few studies on the application of SD methodology in the maintenance area, and no study was performed on the causal interactions among FMEA elements through an FMEA-QFD based SD approach. Although the interactions of these elements are significant and helpful in risks ranking, researchers fail to investigate them sufficiently.

show abstract

“…In Reference [20], the RCM is applied to the whole system under test instead of focusing on individual components. Other papers use analytical models and a dynamic approach [21,22], while some authors create their own framework for maintenance decisionmaking [23,24]. Zakikhani et al [25] propose an availability-based RCM, while in [26] a whole dependability study (RAMS) is introduced to optimize maintenance policy.…”

Section: Introductionmentioning

confidence: 99%

Condition-Based Maintenance of HVAC on a High-Speed Train for Fault Detection

et al. 2021

View full text Add to dashboard Cite

Reliability-centered maintenance (RCM) is a well-established method for preventive maintenance planning. This paper focuses on the optimization of a maintenance plan for an HVAC (heating, ventilation and air conditioning) system located on high-speed trains. The first steps of the RCM procedure help in identifying the most critical items of the system in terms of safety and availability by means of a failure modes and effects analysis. Then, RMC proposes the optimal maintenance tasks for each item making up the system. However, the decision-making diagram that leads to the maintenance choice is extremely generic, with a consequent high subjectivity in the task selection. This paper proposes a new fuzzy-based decision-making diagram to minimize the subjectivity of the task choice and preserve the cost-efficiency of the procedure. It uses a case from the railway industry to illustrate the suggested approach, but the procedure could be easily applied to different industrial and technological fields. The results of the proposed fuzzy approach highlight the importance of an accurate diagnostics (with an overall 86% of the task as diagnostic-based maintenance) and condition monitoring strategy (covering 54% of the tasks) to optimize the maintenance plan and to minimize the system availability. The findings show that the framework strongly mitigates the issues related to the classical RCM procedure, notably the high subjectivity of experts. It lays the groundwork for a general fuzzy-based reliability-centered maintenance method.

show abstract

Reliability centered maintenance using system dynamics approach

Cited by 12 publications

References 13 publications

Proposed Maintenance Policy Design on Paving Molding Machine Using Reliability and Risk Centered Maintenance (RRCM) Method at PT XYZ

Proposed Maintenance Policy Design on Paving Molding Machine Using Reliability and Risk Centered Maintenance (RRCM) Method at PT XYZ

Investigating the causal relationships among failure modes, effects and causes: a system dynamics approach

Condition-Based Maintenance of HVAC on a High-Speed Train for Fault Detection

Contact Info

Product

Resources

About