Reliability Analysis of Intelligent Manufacturing Systems Based on Improved FMEA Combined with Machine Learning

Abstract

Along with the booming of intelligent manufacturing, the reliability management of intelligent manufacturing systems appears increasingly important. Failure mode and effects analysis (FMEA) is a prospective reliability management instrument extensively utilized to manage failure modes of systems, products, processes, and services in various industries. However, the conventional FMEA method has been criticized for its inherent limitations. Therefore, this paper devises a method based on an improved FMEA model combined with machine learning for complex systems and applies it to the reliability management of intelligent manufacturing systems. The structured network of failure modes is constructed based on the knowledge graph for intelligent manufacturing systems. The grey relation analysis (GRA) is applied to determine the risk prioritization of failure modes, hereafter the clustering analysis is employed to extract the features of failure modes. The results show that the proposed method can more accurately reflect the coupling relationship between the failure modes compared with the conventional FMEA method. This research provides significant support for the reliability and risk management of complex systems such as intelligent manufacturing systems.