Regression and Artificial Intelligence Models to Predict the Surface Roughness in Additive Manufacturing

Abstract

In additive manufacturing (AM), it is necessary to study the surface roughness, which affected the building parameters such as layer thickness and building orientation. Some AM machines have minimum layer thickness that doesn't satisfy the desired roughness. Also, it produces a fine surface that isn't required. This increases the building time and cost without any benefits. To overcome these problems and achieve a certain surface roughness, a prediction model is proposed in this chapter. Regression models were used to predict the surface roughness through the building orientation. ANN was used to predict the surface roughness through the building orientation and the layer thickness together. ANN was constructed based on experimental work that study the effect of layer thickness and building orientation on the surface roughness. Some data were used in the training process and others were used in the verification process. The results show that the layer thickness parameter has an effect more than the building orientation parameter on the surface roughness.