Reducing worker(s) by converting assembly line into a pure cell system

Yu, Yang; Tang, Jiafu; Sun, Wei; Yin, Yong; Kaku, Ikou

doi:10.1016/j.ijpe.2013.06.009

Cited by 66 publications

(50 citation statements)

References 12 publications

Supporting

Mentioning

Contrasting

Unclassified

Order By: Relevance

“…Melakukan perencanaan tata letak akan mengidentifikasi dan mengalisis setiap aliran material dalam produksi (Zupan et al, 2017). Terdapat berbagai tipe aliran material yang memungkinkan pada saat produksi, mulai dengan aliran material yang panjang dan aliran material pendek yang keduanya dapat dilakukan untuk proses selama produksi (Karim & Biswas, 2015;Yu et al 2013). Terdapat beberapa faktor yang dapat menyebabkan berkurangnya produktivitas selama produksi, yaitu (Onkar et al 2015): 1.…”

Section: Abstrakunclassified

Analisis Peta Aliran Proses Pada Industri Keramik Plered Purwakarta, Indonesia

Rahardja¹,

Arifianti²

2020

adbispreneur

View full text Add to dashboard Cite

Plered Ceramics is a business in processing clay, whose products can be used as household appliances and decoration. In its development the SME industry can export. Achievement to make products that are acceptable and in accordance with the wishes of consumers has been increasingly recognized by businesses. There fore we need a process flow that can support the smooth production process to fulfill orders. This study aims to analyze the production process flow map in the ceramics industry Plered Purwakarta from the perspective of layout theory. The method used is a qualitative method of study of motion and time.Based on the results of research on designing process flow maps related to the machine is better and more profitable for craftsmen because it takes a shorter time. However, its use is experiencing obstacles due to lack of skills in operating the machine in ceramic processing.Keramik Plered merupakan usaha dalam pengolahan tanah liat, yang produknya dapat digunakan sebagai alat rumah tangga dan hiasan. Dalam perkembangannya industri UKM ini dapat melakukan ekspor. Pencapaian untuk membuat produk yang dapat diterima dan sesuai keinginan konsumen sudah semakin disadari oleh para pelaku usaha. Oleh karena itu diperlukan adanya aliran proses yang dapat menunjang kelancaran proses produksi untuk memenuhi pesanan. Penelitian ini bertujuan untuk menganalisis peta aliran proses produksi pada industri keramik Plered Purwakarta dari perspektif teori tata letak. Metode yang digunakan adalah metode kualitatif studi gerak dan waktu.Berdasarkan hasil penelitian perancangan peta aliran proses yang berkaitan dengan mesin lebih baik dan lebih menguntungkan bagi para pengrajin karena memakan waktu yang lebih singkat. Namun dalam penggunaannya mengalami hambatan karena kurangnya ketrampilan dalam pengoperasian mesin dalam pengolahan keramik.

show abstract

Section: Abstrakunclassified

Analisis Peta Aliran Proses Pada Industri Keramik Plered Purwakarta, Indonesia

Rahardja¹,

Arifianti²

2020

adbispreneur

View full text Add to dashboard Cite

show abstract

“…McDonald et al (2009) focused on worker assigning into cells in order to minimize the net present cost while cross-trained workers are taken into consideration. Yu et al (2013) offered a solution to reduce number of workers without affecting on system performance. Their method emphasizes on determining the number of cells during cell forming step and assigning appropriate skilled workers to cells.…”

Section: Uncertain Market Demandsmentioning

confidence: 99%

Review evolution of cellular manufacturing system’s approaches: Human resource planning method

Delgoshaei¹,

Delgoshaei²,

Ali³

2019

10.5267/j.jpm

View full text Add to dashboard Cite

This paper presents a review of human resource planning methods, related techniques, and their effects on cellular manufacturing systems (CMS). In-depth analysis has been conducted through a review of 43 dominant research papers available in the literature. The advantages, limitations, and drawbacks of material transferring methods have been discussed as well. The domains of the examined studies include some of the important problems in staff planning, such as worker assigning, hiring and firing, optimum number of workers, skilled workers, cross-functional experts, worker satisfaction and outsourcing. The results of this study can fill research gaps and clarify many related questions in CMS problems.

show abstract

“…They formulated a two-objective model to minimize the total training cost and to balance the total processing times among the cross-trained workers in each seru. Yu et al [12] presented a multiobjective lineseru conversion model, with the goals of reducing worker(s) and simultaneously increasing productivity, and performed several numerical simulation experiments to illustrate that the line-seru conversion can be used to reduce both worker(s) and the total throughput time. Ying and Tsai [13] discussed how to minimize total cost for training and assigning multiskilled workers in seru production systems.…”

Section: Literature Reviewmentioning

confidence: 99%

Analysis of the Effect of the Line‐Seru Conversion on the Waiting Time with Batch Arrival

Ren

Wang

2019

Mathematical Problems in Engineering

View full text Add to dashboard Cite

The conveyor assembly line has been widely used in manufacturing industries to produce standard products with low costs. However, due to lack of flexibility, this production method has not been conducive to multivariety and small-batch production. In this situation, seru production formed by converting conveyor assembly lines has been a successful innovation in the Japanese manufacturing industry. Most of the existing literature has studied the benefits of this line-seru conversion from the perspective of the enterprises themselves, but this paper studies the effect of the line-seru conversion on the waiting time from the perspective of the customer. First, the change in the average waiting queue length caused by the line-seru conversion is proposed as an evaluation index. Second, with the consideration of the practical situation of random batch arrivals, the average waiting queue length formulas for the conveyor assembly line and seru production are established based on the assumption that the arrival is a Poisson process. Then, under two scenarios, we investigate the relationship between the average waiting queue length changed by the line-seru conversion and other parameters and find that the conversion can reduce the average waiting queue length in multivariety and small-batch production. Finally, under other potential scenarios, the equations for determining the average waiting queue length resulting from a change to line-seru conversion are derived.

show abstract

Reducing worker(s) by converting assembly line into a pure cell system

Cited by 66 publications

References 12 publications

Analisis Peta Aliran Proses Pada Industri Keramik Plered Purwakarta, Indonesia

Analisis Peta Aliran Proses Pada Industri Keramik Plered Purwakarta, Indonesia

Review evolution of cellular manufacturing system’s approaches: Human resource planning method

Analysis of the Effect of the Line‐Seru Conversion on the Waiting Time with Batch Arrival

Contact Info

Product

Resources

About