Herein,
a critical problem regarding the milling of zerovalent
iron (ZVI) to produce fine ZVI particles is solved. During milling,
ZVI is prone to be rapidly oxidized by oxygen, water, and other potential
oxidants in the milling environment, which results in significant
metallic iron (Fe(0)) loss and raises safety concerns. In this work,
a sulfide solution (using Na2S) is introduced as the milling
solvent; as benchmarks, ZVI milling under a pure aqueous solution
(ZVI(W)) and organic solvents (pure ethanol, ZVI(E)) is also investigated.
Produced ZVIs are characterized with six different techniques to assess
their Fe(0) content, safety, reactivity, and reductive capacity. The
obtained results show that the sulfide solution is effective in minimizing
Fe(0) oxidation during milling; the Fe(0) content (∼63%, w/w)
of ZVI milled in sulfide solution (ZVI(S)) is more than 10 times that
of ZVI(W) after 5 h of milling. ZVI(S) is comparable to ZVI(E) in
their Fe(0) contents, reductive reactivity, and capacity, but ZVI(S)
is more stable and safer in use; an optimal Na2S concentration
of 10 g Na2S/L is recommended. A mechanistic study shows
that Fe(0) preservation in a sulfide solution results from a combined
effect of the alkaline pH of the solution and the coating of iron
sulfides on ZVI. This exploratory study demonstrates an original milling
solution for a highly scalable, economical, and safe scheme to produce
ultrafine and reactive ZVI with a high Fe(0) content for environmental
applications.