Polycondensation
of α,ω-disilanols is a foundational
technology for silicones producers. Commercially, this process is
carried out with strong Brønsted acids and bases, which generates
cyclosiloxane byproducts. Homoconjugated acids (a 2:1 complex of acid:base
or a 1:1 complex of acid:salt), a seldom used class of silanol polycondensation
catalysts, were evaluated for their ability to polymerize α,ω-disilanols
while forming low levels of cyclosiloxane byproducts. Homoconjugated
acid catalysts were highly active for silanol polycondensation, even
when made from relatively mild acids such as acetic acid. Both the
acid and base (or cation) component of the homoconjugated species
was important for activity and avoiding cyclosiloxane byproduct formation.
Stronger acids and bases were found to positively affect reactivity,
and the p
K
a
of the acid was found to correlate
with cyclosiloxane byproduct formation. The individual components
of the homoconjugated species (the acid and base) were ineffective
as catalysts by themselves, and compositions with fewer than 2 mol
of acid to 1 mol of base were much less reactive. Homoconjugated trifluoroacetic
acid tetramethylguanidinium and tetrabutylphosphonium complexes were
found to be privileged catalysts, able to give high-molecular-weight
siloxanes (
M
n
> 60 kDa) while generating
less than 100 ppm of octamethylcyclotetrasiloxane byproduct. Finally,
a mechanism has been proposed where silanols are electrophilically
and nucleophilically activated by the homoconjugated species, leading
to silanol polycondensation.