The deposition of silicon (St) from silane (Sill4) was studied in the silane pressure range from 0.5 to 100 Pa (0.005 to 1 mbar) and total pressure range from 10 to 1000 Pa using N2 or He as carrier gases. The two reaction paths, namely, heterogeneous and homogeneous decomposition could be separated by varying the amount of wafer area per unit volume (wafer-distance variation) and the Sill4 partial pressure as well as the total pressure. Rate constants were derived by fitting the experimental results. The heterogeneous reaction path could be described by only the adsorption rate constants of reactive species and the desorption rate constant of hydrogen using a Langmuir-Hinshelwood mechanism. Hydrogen and phosphine were found to suppress the deposition rate at low silane pressures. At high silane pressures or high total pressures the unimolecular decomposition of silane dominates. The unimolecular rate constant was found to be one to two orders larger than literature values based on RRKM analyses of high pressure rate data. The relative efficiency of SiH4-N2 and SiH4-He collisions compared with SiH4-SiH4 collisions in the unimolecular gas-phase decomposition of Sill4 has been investigated. Helium was found to be a weak eollider compared to silane and nitrogen.Polycrystalline silicon plays an important role in the semiconductor industry, namely, in integrated circuits (IC), thin film transistors (TFT), solar cells, and sensors. An extensive review of many scientific aspects and applications of polysilicon is given in Ref. 1.In general polysilicon is deposited in hot-wall tube reactors where loads of 50 to 100 wafers are processed in one run. The depositions are performed using 100% Sill4 or 23 % Sill4 diluted in an inert gas at Sill4 partial pressures of between 10 and 30 Pa (0.1 to 0.3 mbar) at 625~ m Under these conditions the growth rate is dominated by a Langmuir-Hinshelwood type of heterogeneous Sill4 decomposition with H2 release from Si-H bonds as the rate determining step. 4'~ The unimoleeular gas-phase decomposition becomes important at higher Sill4 or higher total pressures. The homogeneous path is, in general, less desirable, because large polymers may be formed that coalesce to particles. 6 Thickness inhomogeneity at the wafer edge, due to local variation of the area per unit volume, is another problem related to highly reactive product formation in gas-phase reactions. 6-9However, in the case of in situ phosphorus or arsenic doping, the surface sites become blocked by PH3-or AsH3-related surface species, and the growth rate is strongly reduced.7'10'" In order to achieve reasonable growth rates the homogeneous path has then to be promoted thereby creating molecules and radicals that are more reactive than Sill4 and are able to compete with PH:~ or AsH3 for surface sites. The inhomogeneity at the wafer edge related to the gasphase path and the discontinuity of area per unit volume at the wafer edge, the so called "bull's eye" effect, is caused by the high reactivity of the gas-phase products and...