The
unique attributes of surface enhanced Raman spectroscopy (SERS)
make it well suited to address the challenges associated with portable
diagnostics. However, despite the remarkable progress in this field,
where the instrumentation has made great strides forward providing
a route to the miniaturization of sensing devices, to date producing
three-dimensional low-cost SERS substrates which simultaneously fulfill
the multitude of criteria of high sensitivity, reproducibility, tunability,
multiplexity, and integratability for rapid sensing has not yet been
accomplished. Successful implementation of SERS requires readily fine-tuned
nanostructures, which create a high enhancement. Here, an advanced
electrofluidynamic patterning (EFDP) technique enables rapid fabrication
of SERS active topographic morphologies with high throughput and at
a nanoresolution via the spatial and lateral modulation of the dielectric
discontinuity due to the high electric field generated across the
polymer nanofilm and air gap. The subsequent formation of displacement
charges within the nanofilm by coupling to the electric field yield
a destabilizing electrostatic pressure and amplification of EFDP instabilities
enabling the controllable pattern formation. The top of each gold
coated EFDP fabricated pillar generates controllable high SERS enhancement
by coupling of surface plasmon modes on top of the pillar, with each
nanostructure acting as an individual sensing unit. The absolute enhancement
factor depends on the topology as well as the tunable dimensions of
the nanostructured units, and these are optimized in the design and
engineering of the dedicated EFDP apparatus for reproducible, low-cost
fabrication of the three-dimensional nanoarchitectures on macrosurfaces,
rendering them for easy integration in further lab-on-a-chip devices.
This unique combination of nanomaterials and nanospectroscopic systems
lay the platform for a variety of applications in chemical and biological
sensing.